Monel wire mesh is known for its exceptional strength and resistance. The Monel metal is a combination of Nickel and Copper making it one of the most multipurpose and widely used nickel alloys. Monel comprises more than 60% of nickel content which offers intense resistance to a variety of corrosion conditions including seawater, acidic and alkaline environments.
Compared to the common Stainless Steel Wire Mesh, The Monel wire mesh has a high melting point of 1300 F to 1350 F and strength superior to unalloyed nickel. Due to this unique quality, it is being used inside high-temperature vessels and petroleum applications. This high-performance mesh is typically used in marine, chemical, power generation, and aerospace environments, but it is suitable for various applications including commercial cooking, filtration, heating, boiling, dyeing, refining, demistering, and desalination. It can be easily welded, which adds to the versatility of the material.
Monel 400 Wire Mesh
Monel 400 Wire Mesh is available in a variety of sizes to accommodate different applications and requirements. The range of sizes typically varies in terms of wire diameter, mesh size (the number of openings per linear inch), and dimensions of the mesh rolls or sheets. Monel 400 Mesh is known for its excellent corrosion resistance, high strength, and good weldability, making it suitable for a variety of industrial applications. Ambani Metals has the capacity to manufacture Monel 400 wire mesh, ranging from very fine wires 1mm for delicate applications to thicker wires 12mm for heavy-duty applications.
Applications of Monel 400 wire mesh
Monel 400 woven wire mesh is commonly used in industries that require high corrosion resistance and durability, such as the marine and offshore industries, chemical and petrochemical processing, and oil and gas sectors. Its exceptional resistance to seawater makes it ideal for seawater filtration, fish screens, and underwater piping. In chemical processing, Monel Woven Mesh withstands aggressive chemicals in filters and heat exchangers. The oil and gas industry employs Monel 400 wire mesh in downhole and subsea applications and drilling mud filtration.
Properties of Monel Wire Mesh :
- Good weldability.
- Good Resistance against corrosive conditions.
- Can withstand high temperatures up to 1300 F.
- Preventive against acidic and alkali media
- Cleanability and reusability.
Monel wire mesh is widely used in the following industries :
- Industrial heat exchangers
- Chemical and solvent industries
- Deaerating heaters (To remove oxygen and other dissolved gases from boiler feed water)
- Hydrocarbon processing equipment
- Distillation of petroleum crude
- Marine, oceanic, and aerospace engineering
- Fittings and fasteners of Valves, pumps, shafts, etc.
- Fresh water and fuel tanks, boiler feedwater heaters
Specification
- Wire Diameter : 0.05 mm to 8 mm
- Opening Size : 0.05mm to 30mm
- Mesh : 0.5 to 250 Mesh
- Mesh Wide : Upto 3000mm
- Grades : Monel 400, Monel K500
- Types : Woven Wire Mesh, Welded Wire Mesh, Expanded Metal Mesh, Perforated Metal Mesh, Knitted Wire Mesh, Hexagonal Wire Mesh,Crimped Wire Mesh
FAQs
Monel wire mesh is a type of wire mesh made from Monel alloys, primarily Monel 400, which is a nickel-copper alloy known for its high strength and excellent corrosion resistance, especially in marine and chemical environments.
Monel wire mesh is available in various forms, including woven, welded, and knitted mesh. It can be supplied in rolls, sheets, and custom-cut sizes to meet specific application needs.
Monel 400 Wire Mesh offers superior corrosion resistance compared to stainless steel mesh and many other alloys wire mesh, especially in marine and chemical environments. This Monel Woven Mesh also provides high strength and durability, making it suitable for demanding applications where other materials might fail.
Yes, Monel wire mesh can be welded using standard welding techniques, such as gas tungsten arc welding (GTAW/TIG) and gas metal arc welding (GMAW/MIG). Proper procedures must be followed to maintain its corrosion resistance and mechanical properties.
Monel wire mesh is available in a range of wire diameters, mesh sizes (openings per inch), and dimensions. Common wire diameters range from 0.001 inches to 0.250 inches, and mesh sizes range from 2 mesh to 200 mesh and finer. It can be supplied in standard roll widths of 24 inches, 36 inches, and 48 inches, with roll lengths typically up to 100 feet.
Yes, Monel 400 wire mesh can withstand high temperatures and maintain its mechanical properties, making it suitable for applications involving steam, hot water, and other high-temperature environments.